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Tube rollformers induction welding tubes machine
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Tube rollformers induction welding tubes machine


  • Tube rollformers induction welding tubes machine
  • Tube rollformers induction welding tubes machine
  • Tube rollformers induction welding tubes machine
  • Tube rollformers induction welding tubes machine
  • Tube rollformers induction welding tubes machine

Tube rollformers induction welding tubes machine

    Payment Type: L/C,T/T,Paypal,Western Union
    Terms of Trade: FOB,CFR,CIF
    Min. Order: 1 Set/Sets
    Delivery Time: 60 Days
    Packaging: with plstic film packaged well and then loaded into the container
    Productivity: 25 meter/min
    Brand: ZY
    Transportation: Ocean,Land
    Place of Origin: China
    Supply Ability: 100 sets / year
    Certificate: CE,ISO
    HS Code: 8455221000
    Port: Shanghai Port,Zhangjiagang Port,Tianjin Port

Basic Info

Model No.: AP-Tube forming

Product Description

Tube rollformers induction welding tubes machine

Tube rollformers induction welding tubes machine is used to making different sizes of tubes, the round tubes, the square tubes, the rectangle tubes, the hexagon tube and so on.

Normally the rollformers induction welding tubes machine sizes are as below: AP-25,AP-32,AP-50,AP-76,AP-127 and so on.

1 What size of the tubes can each Tube rollformers induction welding tubes machine make? Now let me give an example, For the AP-25 machine, it can produce the tube 9~Ф25.4mm x 0.25~1.2mm, For different shapes tube, such as round tube, square tube, rectangle tube, oval tube, hexagon tube and so on.,

2 Can one machine make different tube diameter tubes?

Yes, one Tube rollformers induction welding tubes machine can produce differents sizes of tubes by changing the molds and the clamps.

Below are pictures of the Tube rollformers induction welding tubes machine.

 Tube rollformers induction welding tubes machine (9)

 Tube rollformers induction welding tubes machine (7)

Tube rollformers induction welding tubes machine General processing is as below:
Steel Strip →→ Double-heads un-coiler →→Strip-head shearer & butt welder station →→Vertical cage accumulator →→Main driving →→ Forming M/C (Flattening unit + Breakdown section + Fin pass section + Seam guide unit + High frequency induction welding system+ Squeeze welding roller unit + Outside scrafing unit →→ Horizontal ironing stand) →→ Cooling section →→ Sizing M/C (Sizing section + Speed testing unit + Turk head straightener + Vertical pull-out stand) →→ NC hotsaw under computercontrol→→ Conveyor table

Double-heads Un-coiler

 Tube rollformers induction welding tubes machine (3)
1.1 Type: Double stations, mandrel expansion by manual
1.2 Brake type: Pneumatic disk brake
1.3 Parameters:
- I.D of coil: Φ508mm (customized)
- O.D of coil: Max.Φ1800mm (customized)
- Coil width: 25~80mm
- Coil weight: Max. 2.0tone/coil
1.4 Mandrel expansion by manual:
- Expansion stroke: Φ420-Φ520mm
1.5 Mandrel Rotation type: By manual

Shearer & Butt Welder Station

 Tube rollformers induction welding tubes machine (6)

2.1 Pneumatic shearer:
- Type Cutting by pneumatic system
- Strip width: ≤ 100mm
- Strip thickness: ≤1.2mm
2.2 Butt welder by manual
- Welder TIG-160A IGBT Or by A.C needle
- Input gas Argon gas as pure as 99.9%

Vertical cage

 Tube rollformers induction welding tubes machine (1)

3.1 Type: Material folding cage, inner cage welded by steel flat bars
3.2 Width adjust by chain: 25~100mm
3.3 Strip thickness: 0.25 ~ 1.5mm
3.4 AC 2.2Kw motor with speed adjuster,double feeding rollers
3.5 Feeding speed: ≥200m/min


Forming & Sizing Mill


 Tube rollformers induction welding tubes machine (9)

 Tube rollformers induction welding tubes machine (5)

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Forming and sizing section:

37Kw /1500rpm*1 set, with DC control box

-

Main gear decelerators:

ZLY type-Carbide-faced cylindrical gear decelerators*1set

-

Drive to be Parker SSD-591

4.2

Forming section consists of:

-

Feeding & Flattening unit:

1 set

-

Driven stand:

8 sets (Horizontal)

-

Driven stand shaft:

Φ40mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Side roll stand:

8 sets(Vertical)

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Side roll stand shaft:

Φ25mm

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Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

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Secondary gear box:

4sets

-

Universal joint:

8sets (16pcs)

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Secondary gear box type:

Spiral bevel gear & Helical-spur gear

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Material of spiral bevel gear :

20CrMnTi,HRC60±2

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Material of helical-spur gear:

45#

-

Material of gear box:

35#, welded Plate

4.3

Solid State High Frequency Welder

4.3.1 Welding section consists of:

-

Seam guide unit:

1 set

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Squeeze stand:

1 set (2pcs rollers)

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Outside scarfing unit:

1 set (2pcs knives, clipped-type)

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Horizontalunit for seam ironing:

1 set (2pcs rollers)

4.3.2 Cooling section

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Cooling method:

Shower & bath

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Cooling tank length:

1.0M

4.3.3 High Frequency Solid State welder

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Type:

GGP100-0.45-HC type high frequency induction welding

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Normal output power:

100Kw

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The rated DC power:

150Kw

-

Frequency range:

400-450KHZ

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Cooling type:

air-water coolerfor welder, with glass fibre tower

-

With air conditioner for inverter output cabinet

4.4

Sizing section consists of:

-

Driven stand:

6 sets (Horizontal)

-

Driven stand shaft:

Φ40mm

-

Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Side roll stand:

6 sets(Vertical)

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Side roll stand shaft:

Φ25mm

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Material of shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Secondary gear box:

3sets

-

Universal joint:

6sets (12pcs)

-

Secondary gear box type:

Spiral bevel gear & Helical-spur gear

-

Material of spiral bevel gear:

20CrMnTi,HRC60±2

-

Material of helical-spur gear:

45#

-

Material of gear box:

35#, welded Plate

4.5

Speed testing roller for NC hot saw

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Type:

Touching pressure by air cylinder

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Quantity:

1 set

-

Material of roller:

Cr12(ASTM-D3, SKD 1) Harden surface

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Roller dia.:

Φ111.4mm

4.6

Turk head straightener with single side rollers

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Quantity:

2 sets, 4rollers/set

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Material of roller shaft:

42CrMo (Surface quench, grinding, 60 HRC ± 2)

-

Roller shaft dia.:

Φ30mm

4.7

Vertical stand for pull-out

-

Quantity:

1 set, 2rollers, Same as vertical stand

NC hot Saw under Computer Control

 Tube rollformers induction welding tubes machine (4)

Type:

Friction saw

Pipe OD:

Φ9 ~ Φ25.4mm

Pipe thickness:

0.25~1.2mm

Pipe length:

6m

Length Tolerance:

+/- 2mm

Motor for dolly drag:

DC 11Kw

Drag decelerators:

ZLY- Carbide-faced cylindrical gear decelerators

Saw carriage travel:

Rack and pinion with gear lath

Motor for cutting:

AC4.0KW

Saw blade:

350*35*2.0*2pcs

Pipe clamp:

Pneumatic type, 2 sets

Conveyor table

 Tube rollformers induction welding tubes machine (2)

Type:

Rollconvoyer

Structure:

Welding frame

Table length:

9meters

Driving of roll:

Chain with AC2.2Kwmotor

Speed adjust:

By AC inverter












WUXI ZHONGTUO ROLL FORMING MACHINERY CO LTD

 Wuxi Zhongtuo Roll forming machinery Co.,Ltd has been specialized in rollforming lines and rollformer for a long history of 35 years.Zhongtuo rollformer equipments are designed and manufactured according to the desired cross-section profile from customers. The rollforming lines are widely used in contract munufacturing, construction, fenestration, HVAC, pallet racking and storage, aerospace, transportation, automative, strut framing channel, cable tray, coredwire and so on.


Zhongtuo rollformers, with hydraulic holes punching, logo punching, inline notching, flying track servo motor cut to length, as well as servo motor fly tracking high speed and rafted options for productivity optimization.


Wuxi Zhongtuo factory exported the machines to almost every contry in the world, United state, the England, France, Italy, Canada, Australia, Switzerland, Belgium, and Argentina, bolivia, Dominica republic, Azerbaijan, Russia, Saudi Arabia, Indian, Philippiness and many other countries in the world.

There are about 100 staffs working in our factory, 20 engineers who are the specialist in these machine designing fields.We are concentrate on the machine quality and customer's need, keeping improving the machine designing and technology to satisfy customer's require. We sincerely hope to establish cooperate with you and be sure to offer high quality rollformers and service for supporting your buiness!

Company Info
  • Company Name: WUXI ZHONGTUO ROLL FORMING MACHINERY CO LTD
  • Representative: Xu Lianxing
  • Product/Service: Rollforming line , Rollformer , Roll forming machine , Steel framing rollformer , Tile Making Machine , Tube processing machine
  • Capital (Million US $): 5000000
  • Year Established: 1984
  • Total Annual Sales Volume (Million US $): Above US$100 Million
  • Export Percentage: 61% - 70%
  • Total Annual Purchase Volume (Million US $): Below US$1 Million
  • No. of Production Lines: 100
  • No. of R&D Staff: 21 -30 People
  • No. of QC Staff: 11 -20 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): Below 1,000 square meters
  • Factory Location: jiangsu province, suzhou city, economic development zove B18
  • Contact Person: Ms. Elena Wang
  • Tel: 0086-0512-5688770